Violin panel four-axis machining center
It is widely used in machinery manufacturing and scientific research institutes, wind power generation, musical instruments, moulds, woodworking and other fields in the mould industry, metal parts processing industry, musical instruments industry.
Key words: mold processing center丨numerical control machine tool丨gantry processing center丨five-axis processing center丨musical instrument processing center
Classification:
Product Message
Product Details
In order to obtain a high degree of productivity in the production site of mass production workpiece processing, a four-spindle, double cutter head is designed, which can simultaneously process four workpieces at the same time, and automatically switch the front and back of the four-axis double-head double-station violin panel processing machine "RK-1613-4Z".
The spindle driven by a high-power built-in motor with a short-term output of 3kW(25) can reach a maximum torque of 5N · m and a maximum rotation speed of 24000min-1 (rpm), thus realizing heavy cutting of non-ferrous metals such as copper and aluminum in the low-speed area and high-speed cutting of non-metallic metals such as wood, plastic and industrial products in the high-speed area. Not only the X and Y axes are the feed structure that uses a servo motor to directly connect the ball screw to rotate, but also the previously used balance drop is removed from the Z axis, and a linear guide rail and ball screw with high response ability are adopted to realize a fast forward speed of 20 m/min and greatly improve the roundness. By using the strategy of processing four workpieces at the same time, the production efficiency is greatly improved.
This machine is suitable for large quantities, rapid replacement of fixtures, high efficiency, ultra-high consistency, relatively complex workpiece processing!
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processing flow]
This equipment uses pneumatic clamping table, the product is a clamping to complete the processing.
The turning table is a cast iron table, which is resistant to deformation and has a large bearing capacity. The turning mechanism is pneumatic turning and the pneumatic pin is tight. Reliable, high precision.
See in kind.
It takes about 50 minutes, and the output of about 48 sets in 10 hours a day can be achieved by using four spindles.
This is for relatively complex workpiece output, if there is a simple point of the product, the output will be increased.
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machine features]
· Overall welding body, annealing and aging treatment, precision grinding machine track processing, to ensure mechanical accuracy;
· Semi-closed cover, equipped with slag collection box, to ensure that the processing site is clean and tidy;
· Integrated motion control cabinet, computer and control box integrated operation, convenient and fast;
· X, Y, Z three-axis imported high-precision rectangular linear guide, super load bearing capacity, fast displacement and high positioning accuracy;
·X. Y.Z axis adopts high-precision grinding ball screw pair, pre-tightening nut, high transmission accuracy, can ensure that the mechanical error is small for a long time;
· German R W high precision coupling, at high speed, high torque, no slip;
· Optional high-precision, high-sensitivity automatic tool instrument to ensure automatic tool length compensation to ensure machining accuracy;
· Humanized control handwheel, easy to operate;
· Bed independent lubrication system design, to ensure that the moving parts durable;
· Taiwan's new generation high-speed high-precision multi-axis motion controller, smooth operation, high precision; optional Lenark high-speed control system.
Internal circulation water-cooled spindle device to ensure long-term continuous operation of the machine tool;
· High-power, high-speed water-cooled spindle, precision ER collet, high precision, small deflection;
· Configuration of special water cooler, fully sealed. Dust and other debris can not enter the cooling cycle system, durable;
All processed parts are heat treated and processed by high-precision grinding, with high precision and no deformation;
The control cabinet adopts a fully sealed device, dust and water vapor are completely isolated, and the computer system and circuit parts are kept dry and free of dust, which is durable;
· Water circulation through multi-stage filtration, keep no impurities in the cooling water
· Open software interface, compatible with MaterCAM, ArtCAM, Cimation, Pro-E, UG, AutoCAD, carved and other design software, simple operation, wide application;
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technical parameters]
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Model |
RK-1613-4Z (four stations) |
|
X, Y, Z axis travel |
(400*4)X1300X250mm four stations are processed at the same time, and the last two knives are made twice. |
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Spindle power |
2.2KW*4 ???1.2KW*4 |
|
Table configuration |
Cast iron countertop, pneumatic flip, pneumatic pin tight. |
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Dust-proof configuration |
Dust-proof nylon cloth, PVC keel. |
|
Power consumption (without spindle) |
2500W |
|
Maximum operating speed |
30 m/min |
|
Maximum engraving speed |
10 m/min |
|
Resolution |
0．005mm |
|
X.Y.Z axis repeat positioning accuracy |
0．01mm |
|
Maximum torque |
200Nm |
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Mechanical accuracy |
XY perpendicularity 0.02 ZX perpendicularity 0.02 plane parallelism 0.02 |
|
Operating environment |
Temperature -5~45 |
|
Guide rail |
Taiwan silver class h rail x, y axis 35MM rail widened z axis 20MM |
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screw rod |
Taiwan TBI ball industrial C7 grade ?32MM ball screw |
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Control mode |
AC Servo Motor Japan Yaskawa Plus Taiwan New Generation Four-in-One Drive Control Integrated Machine |
|
Control System |
Taiwan New Generation Multi-axis Control System |
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spindle head |
Jiangsu Huadiao Electric Spindle |
|
Model: |
HD80-6-24Z/2.2 (Dry Environment Processing) |
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With spindle/chuck |
ER25 chuck: 3, 4, 6, 10, |
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Interface Interface |
TCP/IP&RS232 |
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Spindle Revolutions |
6000~24000rpm |
|
Vacuum pump |
None |
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Overall transport weight |
2.8T |
|
Machine control voltage |
380V self-contained voltage stabilizing system |
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After years of precipitation and accumulation, Ruikong has successively developed three series of CNC musical instrument machining center, CNC metal machining center, and CNC woodworking machining center with dozens of professional CNC products, including various three-axis, four-axis, and five-axis CNC machine tools. It is widely used in different fields such as machinery manufacturing, scientific research institutes, wind power generation, musical instruments, molds, and woodworking, at present in the mold industry, metal parts processing industry, musical instrument industry has a loyal customer base, products sold at home and abroad.
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E-mail:15365488238@163.com
Address: Baipu Industrial Park, Rugao City, Nantong City, Jiangsu Province
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